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What is tool steel?

Define

Tool steel is the steel be used to manufacture cutting tools, measuring tools, mould and anti-friction Tool.

Property

Tool steel with high hardness and under high temperature to keep high hardness and red hardness, and high wear resistance and appropriate toughness.

variety

Tool steel is generally divided into carbon tool steel, alloy tool steel and high-speed tool steel.

① Carbon tool steel

Steel of Carbon content between 0.65% to 1.35%, Non alloy steel.

According to Micro-structure distinguish, the carbon tool is belong to high carbon eutectoid, hypoeutectoid,  second  eutectoid steel.

After heat treatment, the surface of carbon tool steel can get higher hardness and wear resistance, and the core of the tool has good toughness, and the annealing hardness is lower (less than HB207), and the processing performance is good. But its red hardness difference, when the working temperature of 250 degrees, the hardness and wear resistance of the steel decreased sharply, the hardness decreased to HRC60, this kind of steel is low. The larger tool can not be quenched (the diameter of the water is 15mm), the surface hardened layer and the central part of the hardness vary widely. Make the tool easy to produce deformation during quenching. In addition, the quenching temperature range is narrow and the temperature should be strictly controlled during quenching. To prevent overheating, decarburization and deformation.

Carbon tool steel typical steel grade as below:

②Alloy tool steel

Alloy tool steel is a special quality Medium carbon or High carbon alloy steel( Carbon content >0.25%).  Alloy tool steel’s Quenching, quenching, wear resistance and toughness all higher than carbon tool steel.

According to the purpose can be roughly divided into cutting steel, mold steel and measuring tool steel 3 classes.

High carbon content of steel (carbon mass fraction is more than 0.80%) used in the manufacture of cutting tool and measuring tool and cold work mould, this kind of steel after quenching hardness above HRc 60, and have enough resistance to wear; Medium carbon content of steel (carbon mass fraction 0.35% ~ 0.70%) used in the manufacture of hot-work die more, this kind of steel after quenching hardness is a bit low, to HRC50 ~ 55, but toughness is good.

Alloy tool steel typical steel grade as below:

③High speed steel

High-speed steel (HSS or HS) is a high carbon and high alloy tool steels, commonly used in tool bits and cutting tools.

It is often used in power-saw blades and drill bits.

It is superior to the older high-carbon steel tools used extensively through the 1940s in that it can withstand higher temperatures without losing its temper (hardness). This property allows HSS to cut faster than high carbon steel, hence the name high-speed steel. At room temperature, in their generally recommended heat treatment, HSS grades generally display high hardness (above HRC60) and abrasion resistance (generally linked to tungsten andvanadium content often used in HSS) compared with common carbon and tool steels.

High Speed steel typical steel grade as below:

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Five typical broken failures of heavy-duty forging die are analyzed. Analysis is performed on the broken failure conditions from the points of forging die’s configuration characters, working principle, forging die manufacture, forging technology and forging die setting. The method for solving these problems are proposed.

The results show that heavy-duty forging die failure is resulted from bad environment and force bearing mode. Many reasons cause forging die failures , such as die design,heat treatment,fixing,machining flowing line direction,and worker’s emotion. It is not enough to improve forging die making quality. The importance is to pay attention to every working points so as to reduce the forging die failures